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High Pressure Control Choke Valve

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High Pressure Control Choke Valve

High Pressure Control Choke Valve

The GKV4200 High Pressure Control Choke Valve for Severe Service is designed for high-pressure control applications up to 15,000 psi, delivering robust performance and reliability in onshore and offshore oil & gas systems.


Built to API and ASME standards, it features a rigid body construction, easy top-entry maintenance, and modular trim options for effective control of erosion, cavitation, and noise under severe service conditions.

GKV4200 Severe Service Angle Choke Valve – High Pressure Control (5000–15000 psi)

 

Pressure Class

API 5000 / 10000 / 15000 psi
Designed for API 60K / 75K material rating


Valve Type

Adjustable Choke Valve, Severe Service Control
Body Style: Angle (Standard) / Globe (Optional)


Design & Compliance Standards

API 6A, API 6X, ASME Sec VIII Div. II
Face to Face per SG Standard / ASME B16.10
NACE MR0175 / ISO 15156 compliant


Size Range

1-13/16" to 13-5/8" (API nominal sizes)
Refer Table 1 & 2 for Cv and travel data


Body & Bonnet Materials

Carbon & Low Alloy Steel: A487 Gr. 4C, A694 Gr. F60, AISI 4130
Duplex & Super Duplex: A995 Gr. 4A / 6A, A182 Gr. F51 / F55
Nickel Alloy / Inconel: B564 N06625, 4130 w/Inconel Cladding


Trim / Internal Materials

Plug & Seat: Tungsten Carbide (Insert / Coated / Solid)
Cage: Duplex / Inconel 625 / Solid Tungsten Carbide
Stem: Super Duplex / Inconel 718


Trim Styles

1CC – 4CC Concentric Cage, CCD / MLT (Multi Labyrinth Disc)
LRP Trim, DPMST / LMST Microspline (for gas & high ΔP)
Linear / Bi-linear / Customized Flow Characteristics


Seal Types

T-Seal (Metal-to-Metal), Wedge Seal (for MLT)
Spiral Wound Gasket w/ Graphite Filler
PTFE Lip Seal for balanced designs


Packing & Gland Options

PTFE Chevron (V-ring), Graphite, or Low-Emission Packing
ISO 15848 Fugitive Emission Class B


Bonnet & End Connections

Standard Bolted Bonnet
API 6B / 6BX Flanged or Hub Ends
Forged / Cast Body Options


Actuation Options

Pneumatic Piston, Hydraulic, Electric, or Manual Handwheel
Compatible with Positioners, Boosters, Solenoid Valves & Lock-up Systems


Shut-off & Flow Direction

ANSI FCI 70.2 Class IV (Optional Class V)
Flow Direction: Flow Over (per API 6A 14.15.2.6)


Operating Temperature Range

-46°C to 200°C (with PTFE Lip Seal)
Extended range available per material selection


Safety Features

Anti blow-out stem design
Pressure relief mechanism
High-integrity sealing and bolted construction


Applications

Oil & Gas Production Platforms
Surface Wellheads and Manifolds
Onshore / Offshore Choke & Control Systems


Flow Characteristics

Optimized for low pressure recovery, reduced cavitation and noise
Bi-linear response with multi-cage configurations


 

The GKV4200 angle choke valve series is available in angle and globe

body styles, with flanged or hub end connections conforming to API 6B/6BX

standards.Constructed from high-strength forged or cast materials, these valves

are built to API 60K / 75K material ratings, ensuring mechanical integrity and

corrosion resistance.

Pressure Class: 5000, 10000 & 15000 psi

Shut-off Class: ANSI–FCI 70.2 Class IV (optional Class V)

Flow Direction: Flow Over (standard per API 6A 14.15.2.6)

Body Materials: Carbon Steel, Duplex, Inconel, Super Duplex

Trim Options: 1CC–4CC, CCD/MLT, LRP, DPMST/LMST Microspline

Seal Types: T-Seal, Wedge Seal, Spiral Wound, PTFE Lip Seal

Packing Options: PTFE Chevron, Graphite, Low-Emission Sealing

Actuation: Pneumatic, Hydraulic, Electric, or Manual

Compliance: NACE MR0175 / ISO 15156

The interchangeable trim design allows for easy maintenance, trim upgrades,

and flexible configurations — ensuring that one valve can serve multiple

process requirements. The balanced and unbalanced trim designs further

enhance safety and operational reliability in demanding wellhead and production

conditions.

 

 

  • High Pressure Capability: Rated up to 15,000 psi for critical choke and control applications.

  • Modular Trim System: Multiple cage, disc, and spline-style trims for customizable flow control.

  • Superior Erosion & Cavitation Resistance: Tungsten carbide and Inconel-based trims protect against wear and flow damage.

  • Top Entry Maintenance: Quick access to internal components for simplified servicing and reduced downtime.

  • Flexible End Connections: API 6B/6BX flanged or hub-end options with integral or studded configurations.

  • Enhanced Sealing Integrity: Metal-to-metal T-seal, spiral wound, and wedge seals ensure leak-tight operation.

  • Low Fugitive Emission Packing: Graphite and PTFE lip seals comply with ISO15848 for environmental protection.

  • Safety-Driven Design: Anti blow-out stem, pressure relief mechanism, and balanced sealing options.

  • Actuation Versatility: Available in pneumatic, hydraulic, electric, or hand-operated configurations.

  • Proven in Field: Successfully deployed across offshore platforms, onshore oil fields, and surface wellhead systems.

 

GKV4200 Severe Service Choke Valve – High Pressure Control (5000–15000 psi)

 

Pressure Class

API 5000 / 10000 / 15000 psi
Designed for API 60K / 75K material rating


Valve Type

Adjustable Choke Valve, Severe Service Control
Body Style: Angle (Standard) / Globe (Optional)


Design & Compliance Standards

API 6A, API 6X, ASME Sec VIII Div. II
Face to Face per SG Standard / ASME B16.10
NACE MR0175 / ISO 15156 compliant


Size Range

1-13/16" to 13-5/8" (API nominal sizes)
Refer Table 1 & 2 for Cv and travel data

 


Body & Bonnet Materials

Carbon & Low Alloy Steel: A487 Gr. 4C, A694 Gr. F60, AISI 4130
Duplex & Super Duplex: A995 Gr. 4A / 6A, A182 Gr. F51 / F55
Nickel Alloy / Inconel: B564 N06625, 4130 w/Inconel Cladding


Trim / Internal Materials

Plug & Seat: Tungsten Carbide (Insert / Coated / Solid)
Cage: Duplex / Inconel 625 / Solid Tungsten Carbide
Stem: Super Duplex / Inconel 718


Trim Styles

1CC – 4CC Concentric Cage, CCD / MLT (Multi Labyrinth Disc)
LRP Trim, DPMST / LMST Microspline (for gas & high ΔP)
Linear / Bi-linear / Customized Flow Characteristics


Seal Types

T-Seal (Metal-to-Metal), Wedge Seal (for MLT)
Spiral Wound Gasket w/ Graphite Filler
PTFE Lip Seal for balanced designs


Packing & Gland Options

PTFE Chevron (V-ring), Graphite, or Low-Emission Packing
ISO 15848 Fugitive Emission Class B


Bonnet & End Connections

Standard Bolted Bonnet
API 6B / 6BX Flanged or Hub Ends
Forged / Cast Body Options


Actuation Options

Pneumatic Piston, Hydraulic, Electric, or Manual Handwheel
Compatible with Positioners, Boosters, Solenoid Valves & Lock-up Systems


Shut-off & Flow Direction

ANSI FCI 70.2 Class IV (Optional Class V)
Flow Direction: Flow Over (per API 6A 14.15.2.6)


Operating Temperature Range

-46°C to 200°C (with PTFE Lip Seal)
Extended range available per material selection

 


Safety Features

Anti blow-out stem design
Pressure relief mechanism
High-integrity sealing and bolted construction


Applications

Oil & Gas Production Platforms
Surface Wellheads and Manifolds
Onshore / Offshore Choke & Control Systems


Flow Characteristics

Optimized for low pressure recovery, reduced cavitation and noise
Bi-linear response with multi-cage configurations



  • Oil & Gas Production
    Used for controlling wellhead and Christmas tree flow, ensuring precise choke control in upstream operations.

    Operating Conditions: High pressure (up to 10,000 psi), erosive multiphase flow, sour gas (H₂S/CO₂) resistant materials, trim designed for anti-cavitation and erosion resistance.

  • Offshore & Subsea Systems
    Regulates flow and pressure drop in offshore wellheads and subsea manifolds.

    Operating Conditions: Corrosion-resistant alloys (Inconel, Duplex), high differential pressure, sand-laden flow, remote-operated or hydraulic actuation for reliability under deepwater pressure.

  • Petrochemical & Refining
    Controls pressure and flow of process gases, steam, and hydrocarbons in refining units.

    Operating Conditions: Temperature range -196°C to +427°C, resistant to thermal shock and corrosion, tight shutoff with metal-to-metal trim, stable throttling under fluctuating load.

  • Power Generation
    Applied in steam, condensate, and turbine bypass systems to manage energy and flow efficiency.

    Operating Conditions: High temperature (up to 800°F / 427°C), low torque operation, cavitation-free trim, smooth modulation for stable process control.

  • Chemical & Industrial Process
    Used in chemical dosing, pressure letdown, and liquid control processes.

    Operating Conditions: Corrosion-resistant stainless steel or alloy materials, compatible with aggressive fluids, precise throttling performance and long service life under cycling duty.

  • LNG & Cryogenic Service
    Controls cryogenic fluids during gas liquefaction, transport, and vaporization.

    Operating Conditions: Temperature down to -196°C (-320°F), oxygen-clean design, extended bonnet for insulation, ensures tight shutoff and low torque operation under cryogenic pressure drop.

 

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