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Ultra Clean Ball Valve

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Ultra Clean Ball Valve

Ultra Clean Ball Valve

GEKO GKV-32T/B Ultra Clean Ball Valve is a high-purity hygienic valve designed specifically for industries with strict sanitary requirements — including food processing, beverage production, pharmaceuticals, and cosmetics.

 

Engineered with a three-piece swing-out design, it allows for easy disassembly, thorough cleaning, and reliable maintenance, minimizing contamination risks and ensuring smooth, sterile flow throughout your process system.

 

Built with SUS304 or SUS316L stainless steel, the valve delivers outstanding corrosion resistance, durability, and compliance with GMP, FDA, ISO, DIN, and 3A standards. Its mirror-polished interior (Ra ≤ 0.2 μm) ensures ultra-clean flow with no dead angles, making it ideal for CIP/SIP cleaning operations.

GEKO GKV-32T/B Three-Piece Ultra Clean Ball Valve – High Purity, Hygienic, Easy Maintenance

 

Size Range

1/2" – 4" (DN15 – DN100), custom sizes available

 


Body & Bonnet Material

SS304 / SS316L stainless steel, fully polished wetted parts, FDA/GMP/3A compliant


Temperature Range

Up to 180°C (356°F)


Stem / Shaft Material

SS304 / SS316L stainless steel, blow-out proof, reinforced packing ring


Maximum Allowable Working Pressure

1000 PSI (PN64)


Seats & Seals

PTFE, high-purity, chemically resistant, self-lubricating


Packing & Gland

PTFE reinforced packing, oil-free, high-purity, suitable for CIP/SIP


Bolts & Nuts

SS304 / SS316L stainless steel matching valve material


Special / Optional Materials

SS316L for corrosive media, custom alloys on request


Operation Method

Manual (90° rotation), optional Pneumatic or Electric actuation via ISO5211 pad


Special Design Features

Swing-out three-piece body, full-bore flow, no dead zones, CIP/SIP ready, easy field maintenance


End Connection Standards

Tube Weld, Butt Weld, T-Clamp, Threaded, Flanged (ASME BPE / ISO / DIN)

 


Design Standards

GMP, FDA, ISO, DIN, 3A Sanitary Standards


Applications

Food, Beverage, Pharmaceutical, Cosmetics, Dairy, Biotech, Chemical Industry


Testing & Inspection

Seat Test (Air): 80 PSI; Shell Test (Hydrostatic): 1500 PSI; CIP/SIP Function Test; Leak Test


Key Highlights

Ultra-clean, hygienic, easy maintenance, full-port flow, low pressure drop, durable, corrosion resistant, automation ready


    Model: GKV-32T/B

    Design: 3-piece high-purity clean ball valve (Tube / T-Clamp / Butt Weld End)

    Material: SS304 / SS316L stainless steel

    Size Range: 1/2" – 4" (DN15–DN100)

    Working Pressure: 1000 PSI (PN64)

    Temperature Range: Up to 180°C

    Testing Pressure: - Seat (Air): 80 PSI.  - Shell (Hydrostatic): 1500 PSI

    Mounting Pad: Built-in ISO 5211 pad for easy actuator installation

    Polishing: Ra 0.1 μm mirror finish

    Sealing Material: Imported PTFE, ensuring high chemical resistance

                                and tight sealing performance.

    Cleaning: Oil-free, high-purity cleaning process

    Connections: Tube weld ends / T-clamp / Threaded / Flanged options

    Standards: FDA / GMP / 3A / ISO / DIN compliant                                               

Inspection Criteria
Grade Of Finish of Pipes ID Surface Roughness,Ra Oil Residual Particle Level
AP Finish <0.1mg/ft²
MP(BA)Finish OD≤40A:Ra≤0.38μm <0.1mg/t² >0.1μm,
Max.5PC
OD 50A-150A:Ra≤0.5μm
OD 200A-800A:Ra≤0.6μm
EP Finish OD≤20A:Ra≤0.15μm <0.01mg/ft² >0.1μm,
Max.1PC
OD 25A-50A:Ra≤0.2μm
            OD 65A-100A:Ra≤0.25μm  

 

 


Manufacturing Process Of AP,MP(BA)and EP
Grade Of Finish of Pipes AP Finish MP(BA)Finish EP Finish
ID bead-cut,bead removed NO YES

ID mechanical polishing NO YES
RO Water Cleaning YES YES
DI Water Rinsing NO YES YES
Chemical Passivation Acid Pickled YES YES
Clean Room,Class 1000
Cleaning and Bagging
Option YES YES
Double Sleeve Bagging Option YES YES

Key Features & Advantages:

? Ultra-Clean & Hygienic Design

Full-bore passage with a polished internal surface ensures smooth, uninterrupted

flow and prevents media residue or bacterial growth.

Perfect for aseptic and sterile applications.

? Easy Maintenance — Swing-Out Three-Piece Body

Allows quick field disassembly without removing the entire valve from the pipeline.

Simplifies cleaning and reduces system downtime.

? Full Port, True Bore Flow Path

Provides minimal pressure drop and unrestricted media passage — ideal for viscous or particle-laden fluids.

? CIP/SIP Ready

Integrated bosses for Steam-In-Place (SIP) and Clean-In-Place (CIP) connections

make it suitable for fully automated sanitization systems.

? Built for Automation

Equipped with ISO 5211 mounting pad, allowing easy integration with pneumatic

or electric actuators for remote control.

? Premium Sealing Performance

PTFE seals and reinforced packing deliver exceptional tightness and chemical

compatibility under both vacuum and high-pressure conditions.

? Superior Material & Construction

All wetted parts in SS316L for orbital welding compatibility; oil-free assembly

ensures compliance with high-purity requirements.

 

  •              Product Brochure
                Soft sealed ball valve - English
                                                                        
  •  

  • Food Processing & Beverage Industry
    Ideal for milk, juice, beer, and syrup control. Features hygienic full-port flow, smooth interior surfaces, easy CIP/SIP cleaning, and minimal contamination risk.

  • Dairy & Milk Production
    Perfect for handling milk, yogurt, and cream. Offers ultra-clean Ra ≤0.64 μm polished surfaces, swing-out 3-piece design for easy maintenance, and prevents bacterial growth.

  • Pharmaceutical & Biotech
    Used for sterile drug liquids and chemical reagents. Complies with GMP/FDA/ISO standards, supports high-pressure and vacuum conditions, and allows online maintenance with minimal downtime.

  • Cosmetics & Personal Care
    Suitable for lotions, creams, and cosmetic liquids. Ensures high-purity fluid control with PTFE seals, polished surfaces, and hygienic full-port design.

  • Beverage & Brewing Industry
    Ideal for beer, wine, and other beverages. Provides easy cleaning, high corrosion resistance, fast operation, and supports quick field inspection of the ball.

  • CIP/SIP Cleaning Systems
    Designed for online cleaning loops. Features no-dead-zone interior, high temperature and pressure resistance, and secure sealing for hygienic cleaning cycles.

 

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GEKO GKV-32T/B Ultra Clean Ball Valve is a high-purity hygienic valve designed specifically for industries with strict sanitary requirements &mdash; including food processing, beverage production, pharmaceuticals, and cosmetics. &nbsp; Engineered with a three-piece swing-out design, it allows for easy disassembly, thorough cleaning, and reliable maintenance, minimizing contamination risks and ensuring smooth, sterile flow throughout your process system. &nbsp; Built with SUS304 or SUS316L stainless steel, the valve delivers outstanding corrosion resistance, durability, and compliance with GMP, FDA, ISO, DIN, and 3A standards. Its mirror-polished interior (Ra &le; 0.2 &mu;m) ensures ultra-clean flow with no dead angles, making it ideal for CIP/SIP cleaning operations.

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