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  • Pneumatic Diaphragm Intelligent Pressure Balance Cooling Fin Low Noise Type Single-seat Control Valve
    Pneumatic Diaphragm Intelligent Pressure Balance Cooling Fin Low Noise Type Single-seat Control Valve
    Nov 30, -0001
    Introduction:   In the realm of industrial automation, control valves play a pivotal role in regulating the flow of fluids and gases within a system. The continuous evolution of technology has led to the development of highly sophisticated control valves , and one such innovation is the Pneumatic Diaphragm Intelligent Pressure Balance Cooling Fin Low Noise Type Single-seat Control Valve .     Key Features:   Pneumatic Diaphragm Technology: The utilization of pneumatic diaphragm technology is a key aspect of this control valve . This design ensures precise control and responsiveness in regulating fluid flow, allowing for quick and accurate adjustments to meet the dynamic demands of various industrial processes.   Intelligent Pressure Balance: The integration of intelligent pressure balance mechanisms enhances the valve's efficiency and reliability. This feature ensures a consistent and stable pressure control, even in fluctuating operating conditions. The intelligent pressure balance system contributes to the overall accuracy and effectiveness of the control valve.       Cooling Fin Design: The incorporation of a cooling fin design addresses the challenge of excessive heat generation during valve operation. The cooling fins dissipate heat efficiently, preventing overheating and ensuring optimal performance over extended periods. This feature is particularly crucial in industries where continuous operation is essential.   Low Noise Operation: Noise reduction is a critical consideration in industrial environments. The low noise design of this control valve minimizes operational sound levels, providing a quieter and more conducive working environment. This feature is especially beneficial in industries where noise control is essential for worker safety and comfort.   Single-seat Configuration: The single-seat configuration of this control valve simplifies its design, making it easy to install, operate, and maintain. The single-seat construction also minimizes the risk of leaks and ensures a reliable and consistent performance over time.   Applications:   The Pneumatic Diaphragm Intelligent Pressure Balance Cooling Fin Low Noise Type Single-seat Control Valve finds application across various industries, including but not limited to:   Chemical processing Oil and gas Power generation Water treatment Pharmaceuticals Conclusion:   The continuous innovation in control valve technology, as exemplified by the Pneumatic Diaphragm Intelligent Pressure Balance Cooling Fin Low Noise Type Single-seat Control Valve , highlights the industry's commitment to improving efficiency, precision, and reliability in industrial processes. As industries evolve, the demand for advanced control valves with enhanced features will likely continue to grow, driving further innovation in this crucial field of industrial automation.   For inquiry please contact : info@geko-union.com  
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  • Pneumatic Piston Jacket Insulated V-type Control Ball Valve
    Pneumatic Piston Jacket Insulated V-type Control Ball Valve
    Nov 30, -0001
    In the realm of industrial valves, innovation plays a pivotal role in enhancing efficiency, reliability, and performance. One such groundbreaking advancement is the Pneumatic Piston Jacket Insulated V-type Control Ball Valve , a cutting-edge solution that combines advanced technology with practical functionality.     Key Features: Pneumatic Piston Jacket: The incorporation of a pneumatic piston jacket sets this valve apart from traditional counterparts. This feature ensures smooth and precise control, allowing for swift adjustments in various operational conditions. The pneumatic system not only enhances responsiveness but also contributes to the valve's overall durability.   Insulation Technology: Thermal efficiency is a critical factor in industrial processes. The insulation technology integrated into this valve minimizes heat loss, thereby improving energy conservation and reducing operational costs. The insulation also provides protection against external environmental factors, ensuring the valve's longevity.     V-type Control Ball Design: The V-type control ball design is a crucial element in optimizing fluid flow control. This innovative shape allows for more accurate modulation, minimizing turbulence and pressure drops. This results in improved overall system performance and stability.   Benefits: Energy Efficiency: The pneumatic piston jacket, coupled with insulation technology, significantly enhances energy efficiency. The reduced heat loss translates to lower energy consumption, making this valve an eco-friendly and cost-effective choice for industries striving for sustainability.   Precision Control: The V-type control ball design facilitates precise control over fluid flow. This accuracy is paramount in industries where even the slightest deviation can impact productivity and product quality. The valve's ability to maintain consistent control contributes to process stability and reliability.   Longevity and Reliability: The combination of advanced materials and innovative design ensures the longevity and reliability of the Pneumatic Piston Jacket Insulated V-type Control Ball Valve . This makes it a durable solution for industries requiring robust equipment capable of withstanding demanding operational conditions.   Conclusion: In the ever-evolving landscape of industrial technologies, the Pneumatic Piston Jacket Insulated V-type Control Ball Valve stands out as a beacon of innovation. Its integration of pneumatic control, insulation technology, and V-type ball design represents a leap forward in fluid flow control systems. As industries continue to prioritize efficiency and sustainability, this valve proves to be a valuable asset in achieving these goals.  
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  • The Fisher Vee-Ball V150 valve and DVC6200 positioner save users $17,000 in operational expenses annually.
    The Fisher Vee-Ball V150 valve and DVC6200 positioner save users $17,000 in operational expenses annually.
    Jun 04, 2024
    Result:   The implementation of noise attenuation valve internals and a more precise digital valve control system has eliminated valve leakage, pipeline noise, and process controllability issues.   This results in an estimated annual savings of $17,000 per control valve in maintenance service fees.     Matching the face-to-face dimensions of existing valves has also avoided additional costs associated with pipeline modifications and related labor hours.   The Fisher control valve system equipped with noise attenuators and digital valve controllers can extend the normal operating time of power plants.   Technology:   Oxygen Deaerator Pressure Control System   Client:   Ratchaburi Electricity Generating Company Limited (RGCO)     Challenge:   The deaerator pressure control system is composed of three ball valve units, and there are controllability problems at the lower opening, leakage and pipeline noise. As a result, valves need to be repaired every year, and the factory will experience downtime every time.   The customer's initial consultation with the existing supplier determined that the valve unit was an outdated model with low flow control and noise issues. The proposed alternative model presents the same controllability issues at the lower opening, as well as high noise issues, and also requires modifying the pipes to accommodate dimensional incompatibilities.     Solution: Our local business partner in Thailand, Kanit Engineering Corporation Limited, collaborated with the customer to address the issue. They proposed the Fisher 12-inch V150, rotary V-ball valve, noise reduction valve internals, and FIELDVUE DVC6200 digital valve controller.     On-site installation of the 12-inch Fisher V150 Vee-Ball valve with noise attenuators and DVC6200:   The implemented solution provides better and more precise controllability at lower openings, ensuring shut-off integrity and offering noise attenuation. It is also designed to match the face-to-face dimensions of existing valves, thus saving costs associated with pipeline modifications and related labor hours.   The customer agreed to implement this proposal on one control valve unit. After over a year of operation, the Fisher control valve system continues to provide improved controllability for the factory's operations. With no leakage or noise issues, the customer saves over $17,000 (600,000 Thai Baht) annually in maintenance and operating costs.   Given the verified operational performance, the customer intends to replace the remaining two old units with the same Fisher solution proposed by Kanit Engineering Corporation Limited.      
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  • GEKO - Double solenoid valve configuration zero leakage cut off ball valve with both SIS and DCS system applicated in high-risk chemical environments
    GEKO - Double solenoid valve configuration zero leakage cut off ball valve with both SIS and DCS system applicated in high-risk chemical environments
    Jun 04, 2024
    The Shandong GUOTAI Dacheng Technology Co., Ltd Carbon Fiber Project collaborated with GEKO valves and controls , led by Israeli experts, and formed a research and development team consisting of renowned experts from both domestic and international spheres. The project comprehensively introduced international advanced production equipment and production process technology to establish a high-end industrial chain centered around carbon fiber and composite materials, driving the formation of a multi-billion-level industry cluster. The total investment for the project is approximately 7 billion yuan, with an initial phase comprising a production line capable of annually producing 7,500 tons of precursor fibers and 3,000 tons of carbon fiber.     The project primarily focuses on the production of mid-to-high-end carbon fiber precursor fibers, carbon yarns, carbon fiber composite materials, and their processed products. Some of these products are expected to break international monopolies and address domestic gaps. The applications of these products are widespread and include military industries, aerospace, new energy sectors, rail transportation vehicles, wind power generation, fuel cells, pressure vessels, sports, and leisure, among various other fields.   In the initially completed composite materials production lines of the Guotai Dacheng Carbon Fiber Project, a valve safety interlocking program based on meeting SIL2 safety levels was implemented. GEKO valves and controls , as required, provided the production line with 248 sets of dual solenoid valve configurations (one route for Safety Instrumented System (SIS), and another route for Distributed Control System (DCS) with zero-leakage pneumatic shutdown ball valves. The products obtained Chinese national patent and certifications including TUV-SIL3, TVU Low Emission, TVU API 607 Fireproof, CCC, and Ex NEPSI Explosion-proof, meeting all the project's requirements for high-standard key supporting equipment in international advanced production lines.   The zero-leakage pneumatic shutdown ball valve configured with dual solenoid valves exhibits several advantages in practical operating conditions:   1. **Redundant Control Path:** - One solenoid valve is connected to the Safety Instrumented System (SIS), while the other is connected to the Distributed Control System (DCS), providing a redundant control path. - In case of a failure in one system, the other system can still operate the valve, avoiding situations where a single control system failure renders the valve inoperable, thus enhancing system reliability and safety.   2. **Integration with DCS:** - By integrating the pneumatic shutdown ball valve into the DCS, the valve's status can be monitored, allowing for real-time control of the valve's opening and closing. - This integration enables more precise process control and coordinated operations.   3. **Real-time Alerts and Fault Indications:** - The pneumatic shutdown ball valve provides real-time alarms and fault indications, aiding in the timely detection and resolution of issues and minimizing downtime.   4. **Zero-leakage Feature:** - The zero-leakage characteristic ensures no media leakage when the valve is in the closed position, contributing to environmental protection, preventing resource waste, and improving process sealing and production efficiency.   5. **Tailored Design and Configuration:** - GEKO designs and configures the dual solenoid valve system and its interaction with the integrated control system based on specific operational conditions and safety requirements. - This results in more automated operations, reducing the need for manual intervention and enhancing overall operational efficiency and consistency.   In conclusion, this invention reduces risks, provides flexible integrated control options, ensures the stable operation and efficiency of the production process, and safeguards the safety of personnel and equipment.   Contact us: info@gekko-union.com  
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  • Exploring the Advancements in Multi-Spring Diaphragm Pneumatic Actuators
    Exploring the Advancements in Multi-Spring Diaphragm Pneumatic Actuators
    Jun 04, 2024
    Introduction:   Pneumatic actuators play a crucial role in the automation of various industrial processes, providing a reliable and efficient means of controlling valves. Among the different types of pneumatic actuators, the multi-spring diaphragm pneumatic actuator stands out for its versatility and precision. In this article, we will delve into the features, applications, and advancements in multi-spring diaphragm pneumatic actuators .   Features of Multi-Spring Diaphragm Pneumatic Actuators:   Versatility: Multi-spring diaphragm pneumatic actuators are renowned for their versatility in accommodating a wide range of valve sizes and types. This adaptability makes them suitable for diverse industrial applications.   Precise Control: These actuators offer precise control over valve positioning, making them ideal for processes that require accurate and repeatable control. The multiple springs allow for fine-tuning of the actuator's response, ensuring optimal performance in various operating conditions.   Fail-Safe Design: The fail-safe design of multi-spring diaphragm pneumatic actuators ensures that in the event of air supply failure, the actuator returns to a predefined safe position. This feature enhances operational safety and minimizes the risk of system failure.   Applications:   Multi-spring diaphragm pneumatic actuators find applications across various industries, including:   Chemical Processing: Controlling the flow of chemicals and gases in chemical processing plants. Oil and Gas: Regulating valves in pipelines and refineries for efficient and safe operation. Water Treatment: Managing valves in water treatment plants for precise control of water flow. Power Generation: Controlling valves in power plants to optimize energy production.   Advancements:   Smart Technology Integration: Recent advancements involve integrating smart technologies such as sensors and communication interfaces. This allows for real-time monitoring, remote control, and predictive maintenance, enhancing overall system efficiency.   Material Innovations: Ongoing research focuses on developing advanced materials for diaphragms, springs, and other components, improving durability and corrosion resistance. This ensures a longer lifespan and reduced maintenance requirements.   Energy Efficiency: Manufacturers are continually working on optimizing the design to reduce air consumption and improve energy efficiency. This not only contributes to cost savings but also aligns with the growing emphasis on sustainable practices.   Conclusion:   Multi-spring diaphragm pneumatic actuators have proven themselves as reliable and versatile components in industrial automation. With their precise control, fail-safe design, and ongoing technological advancements, these actuators continue to play a pivotal role in enhancing the efficiency and safety of various industrial processes. As technology evolves, we can expect further innovations that will propel multi-spring diaphragm pneumatic actuators to new heights in automation.  
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  • The Distinctive Features of ELECTRO-HYDRAULIC Actuators
    The Distinctive Features of ELECTRO-HYDRAULIC Actuators
    Jun 04, 2024
    Introduction:   ELECTRO-HYDRAULIC actuators represent a revolutionary advancement in the field of automation and control systems. These actuators combine the precision of electronic control with the power and reliability of hydraulic systems, offering unique features that set them apart from traditional actuators. In this article, we will explore the distinctive characteristics that make ELECTRO-HYDRAULIC actuators a standout choice in various industrial applications.     Precision and Accuracy:   One of the key distinguishing features of ELECTRO-HYDRAULIC actuators is their exceptional precision and accuracy. By integrating electronic control systems, these actuators can achieve precise positioning and control, making them ideal for applications where accuracy is paramount. This level of precision ensures optimal performance in critical tasks such as valve control in industrial processes and aerospace applications.   Rapid Response Time:   ELECTRO-HYDRAULIC actuators exhibit an impressive response time due to their combination of electronic and hydraulic components. The electronic control enables quick and accurate signal processing, while the hydraulic system provides the necessary force for rapid actuation. This swift response time is crucial in dynamic environments where quick and precise movements are required.   Energy Efficiency:   Compared to purely hydraulic actuators, ELECTRO-HYDRAULIC actuators offer enhanced energy efficiency. The integration of electronic controls allows for intelligent power management, optimizing energy consumption during operation. This feature not only contributes to sustainability but also reduces operational costs over the long term.   Flexibility in Control:   ELECTRO-HYDRAULIC actuators provide a high degree of flexibility in control options. The electronic components enable compatibility with various control interfaces, allowing for seamless integration into diverse automation and control systems. This adaptability makes them suitable for a wide range of applications, from industrial machinery to robotics.   Remote Monitoring and Diagnostics:   Another notable advantage of ELECTRO-HYDRAULIC actuators is their capability for remote monitoring and diagnostics. The electronic control systems can be equipped with sensors and communication modules, enabling real-time monitoring of performance and facilitating predictive maintenance. This feature enhances reliability and minimizes downtime in industrial processes.   Conclusion:   ELECTRO-HYDRAULIC actuators represent a technological leap in the world of automation, offering a unique combination of precision, speed, energy efficiency, flexibility, and remote monitoring capabilities. As industries continue to demand more sophisticated and reliable control solutions, these distinctive features position ELECTRO-HYDRAULIC actuators as a preferred choice in various applications, contributing to advancements in efficiency, productivity, and overall system performance.  
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  • GEKO's three-piece/three-way ball valves are utilized in high-speed rail, maritime, and aerospace industries
    GEKO's three-piece/three-way ball valves are utilized in high-speed rail, maritime, and aerospace industries
    Jun 04, 2024
    GEKO's three-piece/welded three-way ball valves are renowned for their outstanding quality and are widely used in high-speed railways, ships, and aerospace applications. With cutting-edge manufacturing processes and stringent quality control at every stage, these valves have found extensive use in cooling circuits of aerospace variable frequency drives (media: water-ethylene glycol mixture).     GEKO's commitment to quality begins with the selection of high-quality stainless steel materials known for their durability and corrosion resistance. The three-piece design of the ball valve facilitates maintenance and ensures long-term optimal performance.   GEKO's manufacturing process integrates advanced techniques such as precision machining and automated assembly to ensure accuracy and reliability in every valve produced. Rigorous testing and inspection protocols are implemented at every stage to validate performance, pressure resistance, and sealing, ensuring each valve meets or exceeds industry standards.   The exceptional quality of GEKO's three-piece welded stainless steel ball valves has made them highly sought after in critical applications within high-speed railways, ships, and aerospace industries. Their reliability, durability, and precision engineering make them indispensable components for ensuring safety and efficiency in systems operating in these demanding environments.   In conclusion, GEKO's commitment to excellence in manufacturing, coupled with a focus on quality and reliability, has made their three-piece welded stainless steel ball valves the preferred choice for global high-speed railways, shipbuilding, and aerospace applications.  
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  • GEKO manufacturing three-piece butt-welded stainless steel ball valves for high speed railway and Aerospace
    GEKO manufacturing three-piece butt-welded stainless steel ball valves for high speed railway and Aerospace
    Jun 04, 2024
    GEKO is renowned for its exceptional quality in manufacturing three-piece butt-welded stainless steel ball valves. With cutting-edge manufacturing processes, GEKO ensures that its ball valves meet the stringent standards required for high-speed rail and aviation applications.   GEKO's commitment to quality begins with the selection of premium stainless steel materials known for their durability and resistance to corrosion. The three-piece design of their ball valves allows for easy maintenance and servicing, ensuring optimal performance over the long term.   The manufacturing process at GEKO incorporates advanced technologies such as precision machining and automated assembly to guarantee the accuracy and reliability of every ball valve produced. Rigorous testing and inspection protocols are implemented at every stage to verify performance, pressure resistance, and leak-tightness, ensuring that each valve meets or exceeds industry standards.   These exceptional qualities make GEKO's three-piece butt-welded stainless steel ball valves highly sought-after in critical applications within the high-speed rail and aviation sectors. Their reliability, durability, and precision engineering make them indispensable components in ensuring the safety and efficiency of systems operating in these demanding environments.   In conclusion, GEKO's commitment to excellence in manufacturing, combined with their focus on quality and reliability, makes their three-piece butt-welded stainless steel ball valves the preferred choice for high-speed rail and aviation applications worldwide.  
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  • Characteristics and Manufacturing Challenges of Titanium and Alloy Valves
    Characteristics and Manufacturing Challenges of Titanium and Alloy Valves
    Jun 04, 2024
    Titanium and alloy valves represent advanced engineering solutions in fluid control systems, offering unique characteristics and posing specific manufacturing challenges. These valves are crucial components in various industries, including aerospace, automotive, oil and gas, and marine sectors, where they ensure efficient flow control and reliability under demanding conditions.   One of the key characteristics of titanium and alloy valves is their exceptional corrosion resistance. Titanium, for instance, exhibits superb resistance to corrosion in aggressive environments, such as seawater and chemical processing plants. This property makes titanium valves ideal for applications where exposure to corrosive substances is a concern, ensuring long-term performance and minimal maintenance requirements.     Additionally, titanium and alloy valves possess excellent strength-to-weight ratios. This strength allows them to withstand high pressures and temperatures without deformation or failure, making them suitable for critical applications in high-pressure systems like hydraulic systems and steam pipelines. Moreover, their lightweight nature contributes to reduced overall system weight, enhancing efficiency and reducing energy consumption.     Furthermore, titanium and alloy valves offer superior biocompatibility, making them suitable for use in medical devices and pharmaceutical equipment where contact with biological fluids is inevitable. Their biocompatibility ensures minimal adverse reactions with human tissues, making them essential in critical healthcare applications.     Despite their numerous advantages, manufacturing titanium and alloy valves presents significant challenges. The primary challenge lies in their material properties, which require specialized machining techniques and equipment. Titanium, for instance, has a high strength and low thermal conductivity, leading to difficulties in machining and heat dissipation during manufacturing processes such as cutting and welding. Specialized tools and cooling methods are necessary to overcome these challenges and ensure precise manufacturing.     Moreover, the cost of raw materials and manufacturing processes for titanium and alloy valves is relatively high compared to conventional materials like steel or brass. This cost factor adds complexity to the manufacturing process and necessitates careful planning to optimize production efficiency and cost-effectiveness.     In conclusion, titanium and alloy valves offer unique characteristics such as corrosion resistance, high strength-to-weight ratios, and biocompatibility, making them indispensable in various industries. However, their manufacturing presents challenges related to material properties and cost, requiring specialized techniques and careful management to ensure high-quality products that meet stringent performance standards.      
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  • DOUBLE OFFSET seat butterfly valve
    DOUBLE OFFSET seat butterfly valve
    Jun 04, 2024
    DOUBLE OFFSET seat refers to the valve seat adopting a double offset structure. In valve design, the seat is an important component for achieving valve sealing. The double offset structure means that the sealing face of the seat not only has a radial offset but also an axial offset. This design can provide better sealing performance and stability.   Valve seat designs are typically categorized as follows: 1. Zero Offset Seat: The sealing face is parallel to the valve axis, without any offset, suitable for low-pressure, ambient temperature applications. 2. Single Offset Seat: The sealing face has a radial offset to improve sealing performance, suitable for medium-pressure, moderate-temperature applications. 3. Double Offset Seat: In addition to the radial offset, there's also an axial offset, providing enhanced sealing performance and valve stability. It's suitable for high-pressure, high-temperature, and high-velocity applications.   Therefore, using a double offset seat in a valve can improve its sealing performance, reduce leakage risks, and enhance its lifespan and stability. For more information: info@geko-union.com  
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  • What is a A pilot-operated regulator?
    What is a A pilot-operated regulator?
    Jun 04, 2024
    A pilot-operated regulator is a type of pressure regulator used in various industries, including oil and gas, manufacturing, and utilities. Unlike direct-acting regulators, which use a diaphragm directly exposed to the controlled pressure, pilot-operated regulators employ a separate control system known as a pilot to manage the main regulator.Contact us: info@geko-union.com   Here's how it typically works: 1. Main Valve: This is the primary valve that controls the flow of fluid or gas. It's typically a larger valve that can handle higher pressures and flow rates. 2. Pilot Valve: The pilot valve is a smaller valve that's connected to the main valve through a pilot line. It is controlled by a pilot system, which can be pneumatic, hydraulic, electronic, or a combination depending on the application. 3. Pilot System:The pilot system monitors the downstream pressure and sends signals to the pilot valve to adjust the main valve accordingly. For example, if the downstream pressure rises above a set point, the pilot system will open the pilot valve, allowing the main valve to open more and reduce the pressure. 4. Adjustments: Pilot-operated regulators often allow for precise adjustments of the set point (the desired pressure level). This can be done manually or automatically, depending on the complexity of the system.   Benefits of pilot-operated regulators include: - High Accuracy:They can maintain precise pressure control over a wide range of flow rates. - High Capacity:They can handle large flow rates and high pressures. - Remote Operation:The pilot system can be located away from the main valve, allowing for remote monitoring and control. - Stability:They are often more stable and less prone to pressure fluctuations compared to direct-acting regulators. These regulators are commonly used in applications where precise pressure control is critical, such as in gas pipelines, chemical processing plants, and steam systems.   For more infomation, please contact us: info@geko-union.com  
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  • GEKO Ball Valve Material Specification
    GEKO Ball Valve Material Specification
    Jun 04, 2024
    Functionality and Performance:   The GEKO ball valve is used to control the rotation of the GEKO ball inside the valve body, achieving pipeline switching function. It is electrically adjustable (capable of continuous adjustment of valve opening from 0 to 90°), with an actuator driving the rotation of the GEKO ball inside the valve body and providing position feedback signal.     The GEKO ball valve is used in liquid-cooled cooling pipelines, with a medium of 44% water + 56% ethylene glycol, operating temperature from -50°C to 160°C, and able to pass a flow rate of at least 35L/min at 3 bar working pressure. Under specified working conditions, the GEKO ball valve has a service life of 20 years. Components (including spare parts and spare components, such as sealing gaskets, bolts, nuts, flat washers, and spring washers) should be interchangeable.     The sealing performance test of the GEKO ball valve should be conducted on a hydraulic (or pneumatic) test device, with test requirements of 6 bar for 30 minutes. After the test, there should be no leakage or seepage at any connection point or surface.     After assembly, the GEKO ball valve should undergo a pressure strength test, with a test pressure of 1.5 times the nominal pressure, maintaining pressure for at least 3 minutes. The shell should have no leakage or structural damage, and there should be no visible drops of liquid or surface dampness.   Appearance and Interfaces:   a) The GEKO ball valve shell should be free from cracks, shrinkage holes, sand (slag) eyes, air holes, cold partitions, or wrinkles. Flow direction markings, company logos, material codes, and batch numbers should be clear and correct on the shell. b) The inner cavity walls of the filter should be free from sand adhesion, stains, and burrs, and the inlet and outlet connected to the pipeline should be fitted with covers or sealing paper. c) The outer surface of the filter should be free from color difference. d) The product should have clear identification marks.     It must comply with national safety requirements. During handling and use, the product must not have burrs or sharp edges that could scratch personnel.   Mechanical Interface Requirements (contact us at info@geko-union.com ) Electrical Interface Requirements (contact us at info@geko-union.com ) Operating Environment:   Temperature:   Ambient air temperature: -50°C to 160°C Working environment air temperature: -50°C to 160°C   Humidity:   Annual average humidity: Relative humidity ≤75% Continuous humidity for 30 days: Relative humidity between 75% and 95% Occasional humidity: Relative humidity between 95% and 100% Maximum absolute humidity: 30g/m3 Storage humidity: Relative humidity at 40°C: ≤98% Nominal Pressure: Class 150 Shock and Vibration: Compliant with Class B Level 1 in GB/T 21563-2008.     Key Component Materials:   No. Component Name Material Remarks 1 GEKO ball Valve Body Stainless Steel CF8M The material of the body must comply with GB T 20878-2007 Stainless Steel and Heat-Resistant Steel, with grade and chemical composition. Material report required, detailed drawings to ensure interchangeability. 2 Valve Stem Stainless Steel 316 Detailed drawings required to ensure interchangeability. 3 Seal Ring TFM1600 Material report required, detailed drawings to ensure interchangeability. 4 Bolt, Nut, Flat Washer, Spring Washer Stainless Steel A2-70 Standard general purpose for interchangeability.           Process Requirements:   A. Castings and Forgings Material reports and physical performance reports corresponding to the furnace batch number. B. Welding Quality Requirements (if welding is involved) Follow EN 15085 or GB/T25343 and ISO3834 or GB/T12467, with welding tolerances according to GB/T 19804-2005. Weld seam quality grade: Steel and stainless steel welding quality meets ISO 5817, Class B; aluminum and aluminum alloy welding quality meets ISO 10042, Class B.     Quality and Reliability:       No. Item Judgment Requirement 1 Incoming Material Non-Conformance Rate ≤1% per batch (per year) 2 On-Site Defect Rate (including incoming materials and process) ≤1000 ppm per batch (per year) 3 Supplier Test Coverage 100% 4 User Site Annual Failure Rate ≤500 ppm per batch (per year) 5 Service Life ≥15 years       Verification Test Requirements:   Test Classification a) Tests are classified into two categories: Routine Tests Type Tests a) Routine tests are conducted on all products produced. Test reports are shipped with the products. b) Type tests are conducted in the following cases and formal type test reports are provided: For the first batch of products produced after identification or for older products produced at a new plant; After formal production, when there are significant changes in structure, materials, or processes that may affect product performance; When resuming production three years after product discontinuation; When requested by the national quality supervision agency to conduct type tests. c) In type tests, the number of test specimens is not less than two sets, and durability tests may be conducted on an additional two sets of samples.       Testing Items:                             Serial No. Test Item Type Test Routine Test Standard Terms and Qualification Criteria 1 Visual Inspection   √ Surface cleanliness and intactness, free from dirt and stains, no scratches, collisions, or other mechanical damages. External edges and corners of joints should be smooth to prevent injuries during cable jointing. 2 Dimensional Inspection   √ Compliance with Section 6.3 requirements. 3 Weight Check   √ Weighing the product using measuring instruments. Results should meet technical specification requirements. 4 Internal Leakage Test   √ API 598 2009 "Valve Inspection and Testing." 5 Hydrostatic Test   √ Products tested at 30 bar pressure for 1 hour to check for no leakage at joints. (Sampling inspection)         Environmental Requirements: Compliance with RoHS requirements.     Safety Requirements:   Serial No. Safety Point Measures and Requirements Taken 1 Crack Prevention Passed Class B vibration and impact tests according to GB21563, after high and low-temperature tests. The valve body exhibits good sealing performance, high reliability, can work normally for extended periods without leaks, and meets safety standards required in industrial settings.     For more information, please contact us immediately at: info@geko-union.com .                
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